This isn’t just a piece of glass; it’s a dedicated Optical Component. Our Pressed Prismatic Glass Lens is designed to protect the light source while managing light distribution. The distinctive “waffle” or cross-ribbed pattern acts as a series of mini-lenses, softening harsh LED or HID output and spreading the beam angle to reduce glare.
It is the standard replacement part for heavy-duty applications ranging from Explosion-Proof Fixtures to Retro-style Marine Bulkheads.
Technical Advantages :
- Precision Pressed Molding:
- Manufactured using high-tonnage machine pressing, ensuring every lens has identical dimensions and pattern depth. This consistency is crucial for IP-rated (Waterproof) sealing when assembled with rubber gaskets.
- Superior Optical Performance:
- The complex Prismatic / Ribbed structure maximizes light transmission while hiding the bulb filament or LED chip array. It transforms a spotlight source into a wider, more useful flood beam.
- High-Impact Resistance (Tempered Option):
- Because these are often used in factories, ships, or stages, the glass is formulated to withstand thermal shock (heat from bulbs) and physical impact. Tempering is available to meet safety standards (fragmentation on breakage).
- Custom Tooling Ready:
- We can open new molds based on your fixture’s specific aperture requirements. Whether you need a flat lens or a convex (curved) lens, our engineering team supports fully custom designs.
Technical Specifications
- Item Name: Prismatic Glass Lens / Spread Lens / Light Cover
- Material: Clear Float Glass / Extra Clear / Borosilicate (Optional)
- Process: High-Pressure Machine Pressing
- Surface Texture: Cross-Ribbed / Oval Prismatic Pattern
- Dimensions:
- Diameter: Ø100mm – Ø300mm Customizable]
- Thickness: 3mm – 8mm] (Heavy duty)
- Edge Finish: Grinded flat for seamless gasket fit.
Ideal Applications
- Stage Lighting: Replacement lenses for PAR 36, PAR 56, PAR 64 cans.
- Industrial: Protective covers for mining lights, tunnel lights, and factory high bays.
- Marine & Automotive: Vintage geometric headlights or deck lighting covers.
Packaging
- Industrial Packing: Stacked with interlayer paper protection in crate boxes for safe, compact wholesale shipping.
